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Smarter Engineering for Better Mechanical Systems
We engineer complete mechanical solutions from multi-physics modeling and machine design, to rapid prototyping and world-class resonant systems built for reliability, efficiency, and performance. Our approach ensures better decisions early, faster iteration, and reduced risk, so your products move from concept to production with confidence.
We engineer complete mechanical solutions from multi-physics modeling and machine design, to rapid prototyping and world-class resonant systems built for reliability, efficiency, and performance. Our approach ensures better decisions early, faster iteration, and reduced risk, so your products move from concept to production with confidence.
Our 3D Printers
We operate a diverse fleet of 3D printers to match the requirements of each project:
- Resin Printers (SLA/MSLA) – Formlabs Form 3 and Form 4, Phrozen Mighty 12K, Peopoly Phenom L, Elegoo Saturn 4 Ultra
- Filament Printers (FDM/FFF) – Creality K1 Max, Vision Miner 22 IDEX V3, Prusa XL with 5 extruders/tool heads
Supporting equipment includes a heat treat/cure oven, resin cleaning systems, and a handheld 3D Scanner Pro with 0.1 mm resolution for reverse engineering and inspection.
AM Materials Expertise
We work with commercial resins and functional filaments designed for strength, durability, and end-use applications. Our team selects materials based on application needs—whether for detailed prototypes, high-temperature performance, or rugged mechanical parts.
Applied Additive
PEKE has direct experience using 3D printed parts in commercial and production environments. Our capabilities extend beyond prototyping to include:
- Custom fixtures, housings, and jigs
- Low-volume production parts
- High-resolution prototypes for testing and design validation
- Functional components for real-world use
A Tailored AM Approach
By combining multiple printer platforms, finishing tools, and scanning technology, PEKE offers flexibility and precision in additive manufacturing. Whether the need is a single prototype within hours or scaled production with repeatable quality, we provide dependable solutions tailored specific to each client’s requirements.
System Design and Modeling:
At PEKE, we collaborate with clients to define system requirements, architecture, and form factor considerations. Using advanced Finite Element Analysis using ANSYS and multi-physics modeling in MATLAB, we simulate designs, evaluate trade-offs, predict performance, and validate behavior well before hardware is built. This model-based approach drives the development of reliable, efficient systems while reducing risk, optimizing cost and schedule, and supporting sound decisions from concept through deployment and lifecycle sustainment.
Machine Design:
PEKE’s mechanical engineering team leverages Computer Aided Design (CAD) using OnShape, finite element analysis (FEA), digital rendering, and prototyping to evolve concepts into detailed designs with included bill of materials (BOM). Through this process, we validate performance and durability, ensure seamless integration with controls and manufacturing, and ultimately deliver reliable, serviceable products ready for production.
Design for Additive Manufacturing (DFAM) and Rapid Prototypes:
PEKE’s DFAM and rapid prototyping capabilities apply geometry, material, and tolerance considerations to additive processes to quickly validate form, fit, and function. By optimizing orientation, wall thickness, support strategy, and lattice/infill, we minimize print time, post-processing, and cost, enabling faster iteration and reduced development risk. Our approach allows for quick form, fit, and function testing before production-ready parts are built.
Design for Production:
PEKE has a proven track record of turning design concepts into market-ready products. Our Prototype & Product Development services combine rapid prototyping with design-for-production discipline including iterative builds, validation, and optimization for manufacturability and assembly. We integrate electronics, firmware, controls, and precision mechanics, qualify suppliers, prepare documentation, and de-risk scale-up, delivering reliable, compliant hardware from first article through pilot runs and full production.
Resonant Systems:
PEKE was founded on globally unmatched expertise in Resonant Systems, and today we deliver cutting-edge technology to customers worldwide. Our engineered solutions provide extraordinary efficiency and stability, driven by advanced control systems. From sonic drilling to resonant mixing, industrial vibrators, shakers, and beyond, PEKE leads the industry in applying resonant technology to solve some of the world’s toughest industrial challenges.
Circuit Board Layout and Design:
PEKE designs mixed-signal and power PCBs that energize and sense high-Q systems: precision analog front-ends, high-voltage/current drivers, and low-noise measurements. We optimize stack-ups, return paths, creepage/clearance, and thermal performance for EMI/EMC compliance, and apply DFM/DFT to transition from rapid prototypes to reliable, scalable production.
Control Panel Design and Programming:
PEKE creates custom operator panels that make complex systems simple and safe: intuitive HMI/UX, clear alarm states, guided setup, and diagnostics. We program PLC or embedded controllers, integrate safety circuits, interlocks, and fieldbuses (e.g., Ethernet/IP, Modbus), and tailor recipes and permissions for repeatable, compliant operations.
Cloud Data Logging and Analysis:
PEKE understands that clients want data back from their complex systems, whether deployed in remote locations or sitting on a bench top. PEKE streams time-series data from resonant and other systems to secure cloud platforms for performance logging, analytics, and alerting. We design schemas, edge buffering, and encryption; build dashboards and APIs; and apply statistical/ML models for condition monitoring, predictive maintenance, and fleet insights that continuously improve design and control.
Reliable Control, Intuitive Interfaces, Secure Data
PEKE delivers end-to-end engineering expertise: embedded firmware, circuit boards, control panels, and cloud data. We make advanced systems reliable, intuitive, and secure - from prototyping to fully integrated systems that just work.
PEKE delivers end-to-end engineering expertise: embedded firmware, circuit boards, control panels, and cloud data. We make advanced systems reliable, intuitive, and secure - from prototyping to fully integrated systems that just work.
Our 3D Printers
We operate a diverse fleet of 3D printers to match the requirements of each project:
- Resin Printers (SLA/MSLA) – Formlabs Form 3 and Form 4, Phrozen Mighty 12K, Peopoly Phenom L, Elegoo Saturn 4 Ultra
- Filament Printers (FDM/FFF) – Creality K1 Max, Vision Miner 22 IDEX V3, Prusa XL with 5 extruders/tool heads
Supporting equipment includes a heat treat/cure oven, resin cleaning systems, and a handheld 3D Scanner Pro with 0.1 mm resolution for reverse engineering and inspection.
AM Materials Expertise
We work with commercial resins and functional filaments designed for strength, durability, and end-use applications. Our team selects materials based on application needs—whether for detailed prototypes, high-temperature performance, or rugged mechanical parts.
Applied Additive
PEKE has direct experience using 3D printed parts in commercial and production environments. Our capabilities extend beyond prototyping to include:
- Custom fixtures, housings, and jigs
- Low-volume production parts
- High-resolution prototypes for testing and design validation
- Functional components for real-world use
A Tailored AM Approach
By combining multiple printer platforms, finishing tools, and scanning technology, PEKE offers flexibility and precision in additive manufacturing. Whether the need is a single prototype within hours or scaled production with repeatable quality, we provide dependable solutions tailored specific to each client’s requirements.
Our 3D Printers
We operate a diverse fleet of 3D printers to match the requirements of each project:
- Resin Printers (SLA/MSLA) – Formlabs Form 3 and Form 4, Phrozen Mighty 12K, Peopoly Phenom L, Elegoo Saturn 4 Ultra
- Filament Printers (FDM/FFF) – Creality K1 Max, Vision Miner 22 IDEX V3, Prusa XL with 5 extruders/tool heads
Supporting equipment includes a heat treat/cure oven, resin cleaning systems, and a handheld 3D Scanner Pro with 0.1 mm resolution for reverse engineering and inspection.
AM Materials Expertise
We work with commercial resins and functional filaments designed for strength, durability, and end-use applications. Our team selects materials based on application needs—whether for detailed prototypes, high-temperature performance, or rugged mechanical parts.
Applied Additive
PEKE has direct experience using 3D printed parts in commercial and production environments. Our capabilities extend beyond prototyping to include:
- Custom fixtures, housings, and jigs
- Low-volume production parts
- High-resolution prototypes for testing and design validation
- Functional components for real-world use
A Tailored AM Approach
By combining multiple printer platforms, finishing tools, and scanning technology, PEKE offers flexibility and precision in additive manufacturing. Whether the need is a single prototype within hours or scaled production with repeatable quality, we provide dependable solutions tailored specific to each client’s requirements.
Circuit Board Layout and Design:
PEKE designs mixed-signal and power PCBs that energize and sense high-Q systems: precision analog front-ends, high-voltage/current drivers, and low-noise measurements. We optimize stack-ups, return paths, creepage/clearance, and thermal performance for EMI/EMC compliance, and apply DFM/DFT to transition from rapid prototypes to reliable, scalable production.
Control Panel Design and Programming:
PEKE creates custom operator panels that make complex systems simple and safe: intuitive HMI/UX, clear alarm states, guided setup, and diagnostics. We program PLC or embedded controllers, integrate safety circuits, interlocks, and fieldbuses (e.g., Ethernet/IP, Modbus), and tailor recipes and permissions for repeatable, compliant operations.
Cloud Data Logging and Analysis:
PEKE understands that clients want data back from their complex systems, whether deployed in remote locations or sitting on a bench top. PEKE streams time-series data from resonant and other systems to secure cloud platforms for performance logging, analytics, and alerting. We design schemas, edge buffering, and encryption; build dashboards and APIs; and apply statistical/ML models for condition monitoring, predictive maintenance, and fleet insights that continuously improve design and control.
Modeling, Data Analysis, & Optimization: Turning Complex Data Into Confident Decisions
We bring together advanced CAD, simulation, and AI/ML to design and validate systems before they’re built. By integrating mechanical, thermal, and data-driven insights, PEKE helps clients optimize performance, cut test cycles, and move confidently from prototype to production.
We bring together advanced CAD, simulation, and AI/ML to design and validate systems before they’re built. By integrating mechanical, thermal, and data-driven insights, PEKE helps clients optimize performance, cut test cycles, and move confidently from prototype to production.
Our 3D Printers
We operate a diverse fleet of 3D printers to match the requirements of each project:
- Resin Printers (SLA/MSLA) – Formlabs Form 3 and Form 4, Phrozen Mighty 12K, Peopoly Phenom L, Elegoo Saturn 4 Ultra
- Filament Printers (FDM/FFF) – Creality K1 Max, Vision Miner 22 IDEX V3, Prusa XL with 5 extruders/tool heads
Supporting equipment includes a heat treat/cure oven, resin cleaning systems, and a handheld 3D Scanner Pro with 0.1 mm resolution for reverse engineering and inspection.
AM Materials Expertise
We work with commercial resins and functional filaments designed for strength, durability, and end-use applications. Our team selects materials based on application needs—whether for detailed prototypes, high-temperature performance, or rugged mechanical parts.
Applied Additive
PEKE has direct experience using 3D printed parts in commercial and production environments. Our capabilities extend beyond prototyping to include:
- Custom fixtures, housings, and jigs
- Low-volume production parts
- High-resolution prototypes for testing and design validation
- Functional components for real-world use
A Tailored AM Approach
By combining multiple printer platforms, finishing tools, and scanning technology, PEKE offers flexibility and precision in additive manufacturing. Whether the need is a single prototype within hours or scaled production with repeatable quality, we provide dependable solutions tailored specific to each client’s requirements.
CAD Modeling:
PEKE uses parametric CAD to drive rapid iteration and production readiness, supporting precise assemblies, GD&T, motion studies, and assembly drawings with clear BOM. Our models are built with DFM/DFA principles, tolerance stack-ups, and service access in mind, while linking seamlessly to simulation and CAM for smooth transfer from prototype to tooling, vendors, and documentation. We also help with the work instructions for assembly, which is commonly overlooked or tediously added to the engineering drawings, which takes a lot of time, but also requires a higher trained technician to use those. With technical level work instructions, it allows for less training, while driving to more consistent assembly results.
Finite Element Analysis:
PEKE applies FEA to static and transient mechanical and thermal systems, part and assembly vibrational analysis, harmonic analysis, fatigue analysis, and advanced loading cases including contact problems across metals, composites, and plastics. Validated through test correlation and mesh convergence, our analyses inform stiffness, mass, and damping trades; predict stress concentrations; and optimize fasteners, mounts, and housings for durability. We have developed our own fatigue models in-house that are validated through real world testing, making us uniquely situated designing for vibrational and high fatigue applications.
Heat Transfer Models:
PEKE utilizes thermal models to manage drift and ensure long-term reliability, addressing transient conduction, convection, and radiation from drivers and coils to ambient. Our process includes sizing heat sinks and cold plates, tuning airflow, and validating with instrumentation and initial estimates using CFD. These insights inform derating and packaging decisions that stabilize frequency, protect components, and extend service life.
AI and Machine Learning:
At PEKE, we apply AI/ML to time-series data for anomaly detection, predictive maintenance, and closed-loop optimization. System models accelerate design trade studies, while edge and cloud pipelines enable parameter estimation and fleet-wide insights thereby reducing test cycles and improving yield.
Circuit Board Layout and Design:
PEKE designs mixed-signal and power PCBs that energize and sense high-Q systems: precision analog front-ends, high-voltage/current drivers, and low-noise measurements. We optimize stack-ups, return paths, creepage/clearance, and thermal performance for EMI/EMC compliance, and apply DFM/DFT to transition from rapid prototypes to reliable, scalable production.
Control Panel Design and Programming:
PEKE creates custom operator panels that make complex systems simple and safe: intuitive HMI/UX, clear alarm states, guided setup, and diagnostics. We program PLC or embedded controllers, integrate safety circuits, interlocks, and fieldbuses (e.g., Ethernet/IP, Modbus), and tailor recipes and permissions for repeatable, compliant operations.
Cloud Data Logging and Analysis:
PEKE understands that clients want data back from their complex systems, whether deployed in remote locations or sitting on a bench top. PEKE streams time-series data from resonant and other systems to secure cloud platforms for performance logging, analytics, and alerting. We design schemas, edge buffering, and encryption; build dashboards and APIs; and apply statistical/ML models for condition monitoring, predictive maintenance, and fleet insights that continuously improve design and control.
Where High Tech Meets the Mountains.
Based in the mountains of southwest Montana at the junction of interstates 90 and 15, PEKE is well-positioned to serve clients across Montana and Idaho with local support and responsiveness, while also delivering to partners nationwide.
Let’s talk about your project today!
